Mango Solution Technology

Energy Storage Connectors (6.0 / 8.0 / 12.0) – High-Current IP67 DC Power Connectors

High-current and high-voltage single-core DC connectors designed for battery energy storage systems. Featuring silver-plated copper contacts, robust PA66 housing, and IP67 sealing (mated), these connectors ensure low contact resistance, controlled temperature rise, and long-term reliability in demanding environments.

Key Features

Optimized for high-current DC transmission
The contact structure is engineered to distribute current evenly, reducing localized heating and improving thermal stability during continuous operation.

 

IP67 waterproof protection (mated condition)
Integrated sealing design supports outdoor cabinets, containerized energy storage systems, and humid environments.

 

Tool-free mechanical locking
Secure mechanical locking enables fast installation and maintenance without special tools, improving field service efficiency.

 

High mating durability
Designed to withstand repeated mating cycles while maintaining stable electrical and mechanical performance.

 

Material selection for harsh environments
UL94-V0 flame-retardant PA66 housing and corrosion-resistant plated contacts ensure reliable long-term operation.

 

Flexible configuration range
Multiple sizes (6.0 / 8.0 / 12.0) support a wide range of current levels and cable cross-sections.

Product Performance

The connector design maintains stable electrical contact under vibration, thermal cycling, and continuous load. Silver-plated copper conductors help minimize resistance and support effective heat dissipation, ensuring predictable performance in high-current applications.

Specifications

Category Item Specification
Electrical Rated Current 60A–350A (model dependent)
Electrical Rated Voltage Up to 1000V DC
Electrical Dielectric Withstanding Voltage Up to 3000V DC
Electrical Contact Resistance ≤ 0.30 mΩ
Electrical Insulation Resistance ≥ 1000 MΩ
Mechanical Mechanical Life ≥ 1000 mating cycles
Mechanical Locking Method Tool-free mechanical locking
Mechanical Retention Force ≥ 200 N (mated)
Materials Contact T2 copper, silver-plated
Housing / Insulator Housing Material PA66 (GF reinforced)
Housing / Insulator Flammability UL94-V0
Sealing Parts Sealing Material Silicone rubber
Sealing Parts Protection Level IP67 (mated)
Environmental Operating Temperature -40°C to +125°C
Environmental Salt Spray 5% NaCl, 48 hours
Supporting Cables Cable Size 10 mm² – 95 mm² (model dependent)

Function

Provides a safe and reliable high-current DC connection between battery modules, BMS units, and power distribution systems.

Application

Battery Energy Storage Systems (BESS, BMS)
Containerized and cabinet-based energy storage
EV / HEV battery packs
Renewable energy DC power distribution
Industrial power and backup systems

Contact Details

Email Address

info@mangosolution-tech.com

Phone Number

+86 159 27066049

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